Smart Car Engine Rebuild – How Much Is It Going To Cost? – Kits Vs OEM Vs Shopping Around!

Legends welcome back to the channel it's John 
here with a quick video for you and this time   it's a little bit different we're talking about 
the Smart Car rebuild and we're talking about   costings and prices and parts list and the list 
is just growing and growing and growing if you   haven't seen the progress so far on the Smart Car 
Check out the videos on the channel put one on on   Christmas day of all things and this video is 
just part one of me having done a little bit of   shopping four parts and for the car and it's just 
gone to show just how much cash I have managed to   save by shopping about um this then is the tweet I 
put out on the 20th of December it's just written   my smart cart Christmas list um and so far this 
was all the things that I uh knew that I needed   for the car since then I've added things like 
fuel filter oil filter gaskets heat shield gaskets   turbo gaskets manifold gaskets um big end bolts 
and all that sort of thing and so things that I   have identified that I need to replace so far in 
the Smart Car are as follows um the head gasket   the head the head needs totally rebuilding 
which includes eight head bolts six valve sem   seals three exhaust valves I had put originally 
one inlet valve because only one was damaged I'm   gonna do all three and the head gasket set uh it 
also needs the timing chain replacing because why   wouldn't I do that while I was there including 
the sprockets of guides and the tensioner   and the piston rings are all made replacing and um 
the big end bolts as well because they are talked   um the turbo and the manifold are needed all the 
gaskets for the coolant pipes and all that sort   of stuff drive belt for the alternator because 
why not do it while I'm there um all seals and   O-rings including some crank seals for the gearbox 
we'll talk more about that later uh oil filter   plug leads air filter uh the engine sealant and a 
set of sump bolts now when we've originally spoke   about doing this job um companies charge about a 
thousand pounds to rebuild the engine you can buy   rebuilt engines they're about 800 pounds um 
and you can buy kits so I started looking at   this website smart tune limited and looking at the 
list that I have um written here uh the best kit   that I could buy for my car all I did find 
was this the smart 4-2 it could be worse kit   um which says pretty much everything except the 
Pistons themselves the kit contains the piston   rings the bearings the big end bearing shells 
um the crankshaft oil seal Conrad Cat bolts   the whole head overall kit including all the uh 
O-rings and seals and that sort of thing head   bolts three exhaust valves three Inlet valves an 
oil pump an oil pump chain kit a timing chain kit   the gearbox main shaft seal which we're going 
to replace um the two drive shaft oil seals   and the crank case breather pipe which I have just 
replaced recently and then the gasket for the sump   um that then for my car which is a 698 with 
standard rings and bearing shells would have   been 670 pounds that's 670 pounds just to 
overhaul the engine without then factoring   in things like the new turbo that we're 
going to need the new uh cat converter   um and all the things such as the oil filter 
the plug leads the air filter fuel filter   um and that sort of thing on the drive belt 
Etc so I did a little bit of shopping about   because I had no idea where to start with 
this I've got no part numbers or anything   um I went on to a website which are you view no 
doubt used which is eBay and there's a seller   which is Mercedes and the smart Newcastle 
they have a lot of these parts genuine parts   um and next to them they list the part number 
so that is a great start for example a set   of oil sump pan bolts 16 liquids head 
bolts 20 quid fuel filter 15 pounds and   although it's a genuine part that's still quite 
expensive isn't it 16 quid for a fuel filter   um big end conrod shells 70 quid uh which I then 
thought well actually we've got valve stem seals   20 quids uh what else do we need there's lots of 
things that we need we don't need badges and bits   and pieces um we don't need that but we're going 
to need one of these an alternator belt 20 quid   um water pump I'm gonna do it while I'm 
there 110 pounds that's a lot of money   um and I genuinely thought to myself well maybe 
then these rebuild kits are worth the cash   um things I then started seeing was the 
exhaust valve 20 quid Inlet valves 15 quid   um the heat shield gasket 40 quid um and I thought 
right that's it I'm gonna bite the bullet and buy   this kit uh and I just then occurred to me to have 
another little search on eBay for these kits and   I found this rebuild your smart car kit uh 700 CC 
Pistons Rings valves timing chain kit and a head   gasket 229 pounds and they're not genuine parts 
they aren't but they are OE quality and OE spec   um and in this kit we're getting a full set of 
standard piston rings we're getting the piston   rings we're getting the cylinder head gasket 
we're getting the head bolts we're getting the   conrod shells we're getting the inlet valves the 
exhaust valves the stem seals timing chain kit and   the sealer hang on a minute that sounds like this 
doesn't it uh apart from things that I'm not going   to be replacing such as the uh the oil pump and 
the oil pump chain kit um the crankcase breather   pipe uh 229 quid so 230 pound with three postage 
um smart tune are selling it for 670 pounds well   hang on a minute uh what's going on here because 
this isn't genuine parts this is OE Parts as well   um how have we gone from 229 to 670.

Um and I've 
tallied up buying the same Parts these parts here   uh Smart Car rebuild kit um at uh smart Mercedes 
so the piston rings 60 pounds this is from Smart   by the way um cylinder head gasket 35 pound head 
bolts 20 quid Conrad shells 60 pounds Inlet valves   20 pound a piece 20 40 60 exhaust valves 20 40 
60 60 120 we're getting into the four 500 pounds   um for this kit from Smart timing chain kit 150 
pounds uh valve stem cells 20 pounds so I've   managed to buy this afternoon a full engine 
rebuild kit minus a few bits and pieces I'm   gonna need some other things from this guy um 
including O-rings and and that sort of stuff   but still to rebuild everything at the moment 
um it's looking like it's going to come in   less than this original price just to rebuild 
the engine from this kit which is great news   um been on this website as well this afternoon 
which is smart Snus but stuff dot Parts uh and   I've ordered some extra bits and pieces that I 
couldn't get offline um Conrad bolts um because   these are torques and they are stretch bolts 
569 for a set of six genuine from Smart 36.99   that is 30 pounds cheaper and these are 
um the same they're the same part number   um we I've ordered some wheel Arch Clips as 
well for my bumper two quid just to put it   into perspective six pound from smart uh these 
shafts 30 pound from Smart uh and then two of   these at 12 pound 24 uh for the two so seven 
pound odd um minus the v80 uh the thing that   was a Killer really uh was the postage on this but 
today I've pretty much bought everything I need   to um rebuild the head rebuild the gearbox and 
it's cost me 200 and 50 so 60 64 pounds 264 quid   um big chunk of 670.

So I'm glad I've done 
some shopping about and that's kind of what I   wanted to highlight in this video and it did 
take me a while it's taken me most of today   um to go through to find part numbers to find 
the best price to find the best kit to look at   everything to chop and change and I'm not here 
telling you that you need to be shopping about   I'm not doing that but what I'm saying is uh 
people that are selling you rebuild kits the   smart Specialists who are actually genuinely 
expected to have gone you know what we're going   to get everything that we need together and 
it's going to be a half decent price for you   um what's that three times the 
price not impressed not impressed   um we will do some more budgeting when I've bought 
some more bits and pieces I've only bought uh from   a couple of places things I still need to buy 
are all the Service Parts I'm going to get them   locally and there's a great company local to 
where I live who are probably 60 cheaper than   a lot of places I've got an account with them 
and they're definitely 80 and I can tell you   categorically because I've done the maths they're 
80 percent cheaper than Euro Car Parts um so I'll   be buying bits and pieces from there anyway just 
a quick quick one about budget and so far 260   quid uh and I'm going to be able to rebuild 
the head the timing chain uh all the Pistons   um the gearbox and then uh all that's left to 
buy are ancilleries um o drives gasket seals   oil filters air filters Service Parts um and 
a new turbo so the initial I think I'm going   to spend a thousand pounds uh might actually 
end up being less than 500 pounds and anyway   if you're new to the Channel please give us a like 
please give us a subscribe and you can follow me   on Twitter Instagram and Facebook I'm on the tick 
tocks as well it's John Coupland and until next   time if you're into uh all things that we have 
been lucky and you're following the Smart Car   process have a great day um stay with the channel 
and I will speak to you soon take care goodbye

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